AIChE CCPSC - CCPS Process Safety Professional Certification

Updated: Oct 12, 2026

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AIChE CCPSC Exam Syllabus Topics:

Section	Weight	Objectives
Regulatory Compliance and Auditing	5-10%	- Compliance Verification Methods - OSHA PSM Requirements - EPA RMP Regulations - Process Safety Auditing Techniques - International Process Safety Standards
Management of Change (MOC)	8-12%	- Temporary vs. Permanent Changes - MOC Process Requirements - Technical Review and Risk Assessment - Personnel and Organizational Changes
Process Safety Management Systems	15-20%	- Continuous Improvement Frameworks - Policy and Strategic Planning - Elements of PSM Systems - Management Leadership and Commitment
Incident Investigation and Learning	10-15%	- Lessons Learned and Knowledge Management - Trending and Performance Metrics - Root Cause Analysis Methods - Incident Classification and Severity - Investigation Report Development
Emergency Planning and Response	5-10%	- Safety Instrumented Systems (SIS) - Containment and Mitigation Barriers - Emergency Response Planning - Inherently Safer Design Principles
Process Safety Engineering Fundamentals	15-20%	- Chemical Process Safety Fundamentals - Fire and Explosion Dynamics - Toxicology and Exposure Assessment - Equipment Design and Integrity - Thermodynamics and Reaction Hazards
Risk Assessment and Analysis	20-25%	- Quantitative Risk Assessment (QRA) - Hazard Identification (HAZID) - Event Tree Analysis (ETA) - Hazard and Operability Analysis (HAZOP) - Fault Tree Analysis (FTA) - Bow-Tie Analysis - Layer of Protection Analysis (LOPA)
Operating Procedures and Practices	10-15%	- Operations Training and Competency - Standard Operating Procedures (SOPs) - Safe Work Practices - Permit-to-Work Systems - Startup and Shutdown Procedures

AIChE CCPS Process Safety Professional Certification Sample Questions:

Question #1

A vessel has a rupture disc and pressure relief valve in series to protect against high pressure in the vessel.
There is a pressure gauge on the pipe between the rupture disc and the relief valve. The gauge normally reads zero. As part of regular maintenance inspections, these pressure gauges are supposed to be routinely checked.

Today, a pressure of nearly 50 psig (~3.5 barg) was observed by an operator. There is a significant hazard now. Identify the hazard and discuss which elements of Risk-Based Process Safety could have been involved in the development of this situation.