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Updated: Aug 23, 2026
Q & A: 114 Questions and Answers
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| Section | Weight | Objectives |
|---|---|---|
| Regulatory Compliance and Auditing | 5-10% | - Compliance Verification Methods - OSHA PSM Requirements - EPA RMP Regulations - Process Safety Auditing Techniques - International Process Safety Standards |
| Management of Change (MOC) | 8-12% | - Temporary vs. Permanent Changes - MOC Process Requirements - Technical Review and Risk Assessment - Personnel and Organizational Changes |
| Process Safety Management Systems | 15-20% | - Continuous Improvement Frameworks - Policy and Strategic Planning - Elements of PSM Systems - Management Leadership and Commitment |
| Incident Investigation and Learning | 10-15% | - Lessons Learned and Knowledge Management - Trending and Performance Metrics - Root Cause Analysis Methods - Incident Classification and Severity - Investigation Report Development |
| Emergency Planning and Response | 5-10% | - Safety Instrumented Systems (SIS) - Containment and Mitigation Barriers - Emergency Response Planning - Inherently Safer Design Principles |
| Process Safety Engineering Fundamentals | 15-20% | - Chemical Process Safety Fundamentals - Fire and Explosion Dynamics - Toxicology and Exposure Assessment - Equipment Design and Integrity - Thermodynamics and Reaction Hazards |
| Risk Assessment and Analysis | 20-25% | - Quantitative Risk Assessment (QRA) - Hazard Identification (HAZID) - Event Tree Analysis (ETA) - Hazard and Operability Analysis (HAZOP) - Fault Tree Analysis (FTA) - Bow-Tie Analysis - Layer of Protection Analysis (LOPA) |
| Operating Procedures and Practices | 10-15% | - Operations Training and Competency - Standard Operating Procedures (SOPs) - Safe Work Practices - Permit-to-Work Systems - Startup and Shutdown Procedures |
1. A vessel has a rupture disc and pressure relief valve in series to protect against high pressure in the vessel.
There is a pressure gauge on the pipe between the rupture disc and the relief valve. The gauge normally reads zero. As part of regular maintenance inspections, these pressure gauges are supposed to be routinely checked.
Today, a pressure of nearly 50 psig (~3.5 barg) was observed by an operator. There is a significant hazard now. Identify the hazard and discuss which elements of Risk-Based Process Safety could have been involved in the development of this situation.
A) No hazard exists because the relief valve will always protect the system
B) The system is operating normally under transient conditions
C) The rupture disc may have failed or leaked, compromising the relief system and creating overpressure risk
D) The pressure gauge is faulty and can be ignored
2. Individuals presenting information on a Risk Based Process Safety element during a Management Review are expected to: (select all that apply)
A) Present performance metrics for the element
B) Identify accident root causes
C) Offer potential improvement opportunities for the element, where warranted
D) Answer questions about the implementation of the element
E) Conduct annual certification of operating procedures
3. The Accident Pyramid indicates:
A) How Murphy's law operates
B) A graphical illustration of major incidents
C) That for every minor accident there are many accidents of greater consequences
D) That for every accident fatality there are many "near misses"
4. Process Safety Competency is not involved with succession planning. True or False?
A) False
B) True
5. Which of the following approaches can be used to prevent fires and explosions? (select all that apply)
A) Hot-work permits
B) Prevent static accumulation
C) Use electrical fixtures that are appropriately rated for the area
D) Use of inerting procedures
Solutions:
| Question # 1 Answer: C | Question # 2 Answer: A,C,D | Question # 3 Answer: D | Question # 4 Answer: A | Question # 5 Answer: A,B,C,D |
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